high quality plastic overmolding
1.13 years experience
2.Free mould design
3.double shot injection machine
4.Competive price
plastic overmolding (ABS+TPE)
Carful Factory is a Professional manufacturer of plastic injection mould and molding in China,
1. We can offer plastic mold, injection mold, plastic injection mold with all kinds of plastic material.
2. Auto parts mould, medical equipment mould, household appliances mould, electronic product mould, double color mould (including plastic overmolding)and so on.
3. We can also offer rapid prototype with plastic materials and various surface treatments.
4. We can help you no matter you need small or large quantity.
5. Our products are with high quality, competitive price and fast delivery time.
6. We focus on 2 shot parts mold making and production, painting, thin wall and high
precision parts mold making and production.
Our service:
1. 2D&3D mold design (CAD, UG, Solidworks, ProE, etc, 2D drawing: DXF, DWG, PDF file, 3D model: IGS,PRT,X-T, e-drawing for free.)
2. Mold flow analysis report
3. Weekly report for progress.
4. ISIR (Sample Inspection Report)
5. Mold trial, process sheet
6. Pilot production
7. Mass production
8. Assembly
9. Second operation such as oil spout, silk screen, pad printing and assembling
10. Packing & Delivery arrangement
Our major equipment
Name | Amount(sets) | Name | Amount(sets) |
80T-250T Injection Machine | 15 | Drilling Machine | 1 |
2-shot injection machine | 2 | Milling Machine | 21 |
Cooling Water Machine | 2 |
Muller | 3 | Grinding Machine | 5 |
Batch Mixer | 3 | Wire Walking | 1 |
Air Compressor | 2 | CNC | 4 |
Cooling Tower | 1 | EDM | 11 |
Screen Printer | 1 | Mold Temperature | 2 |
Pad Printing Machine | 4 | Mold Temperature Control | 1 |
Lathe | 1 | Time Controller | 2 |
Mould Material Feature
Steel Grade | Characteristics | Applications |
S136 | High purity, high polishability to mirror finish, with good corrosion resistance and low distortion after heat treatment. | High quality mould insets with mirror surface finish and good corrosion resistance, best suitable for plastic moulding of PVC, PP, PE, PC, machine parts for food processing machinery. |
NAK 80 | High hardness, good polishability, excellent photo etchingablity, good EDM machining and weldability | Moulds require high wear resistance and excellent surface finishing. |
718H | High purity | High quality mould inserts, best suitable for moulding of PS,PE,PP,ABS. |
2316 | High corrosion resistance | High corrosion resistance moulds with good polishability |
P20 | Good polishability | Suitable for moulds require good surface polishing |
2312 | Excellent machinability | Plastic mould for general use and core parts |
Service Step
Plastic injection mould/plastic mold/tooling export mould service step:
1 | Sample/Drawing | Clear detail requirement will be needed |
2 | Engineer Review | Material, Cavity, Mould weight, give customer suggestion. |
3 | Make quotation | Sales department and RD department make a meeting according to to customer's need. |
4 | Negotiation | Material, cavity, price, delivery time, payment term, etc. |
5 | Place order | According to your own design or chose our design. |
6 | Mould design | We will exchange opinions with you during making drawing. |
7 | Tooling mould | Provide photos for customer and show them tooling process |
8 | Mould process | Provide photos for customer and show them tooling process |
9 | Sample confirm | Sample will be send for confirm, we will modify mould if it is not good for our customer. |
10 | Delivery mould | Arrange shipment after customer approve sample. |
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If you have project to do, what you should give us ?
1, file format:
3D:igs, prt , step, stp, sld.
2D:.dwg .cdr .pdf .ai, other pictures format.
2, we usually use the software
Pro-e (3D)
Solidworks (3D)
Rhinoceros() (3D)
3dmax (3D)
UG (3D)
Autocad (2D)
Photoshop (2D)
Coreldraw (2D)
Adobe Illustrator(2D)
3, finish treatment(surface treatment)
If you need finish treatment(surface treatment),such as painting, screen printing, anodizing, glass blasted, pad printing, electroplating, oxygenation, brushing, etc. please give us the details as possible as you can. Such as the colors( with Panton numbers or CMYK&RGB numbers), the size of glass, the size and the location that you want to print, etc.
If you don`t know how to prepare them, please contact us for help.
Contact us:
Address:2F,Bldg.C,Fufang S&T Park, Fuyong Town, Baoan District, Shenzhen, Guangdong, China
Tel: +86-755-27150460
Fax: +86-755-27658255
M.P.:+86-15999640890
E-mail:gavin @carful.net
MSN:carful @live.com
Skype: gavin.cwh
Website:carful. com. cn; prototype-cn. com
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Gift for the business cooperation
CARFUL owned an another company that called "Carful Auto Accessories (Shenzhen) Co., Ltd.", we produce many excellent products such as Bluetooth car kit, universal hands-free mount,etc.(carful. cn).Every customer that cooperated with us in
Rapid Prototyping and CNC processing project can
get a gift from "Carful Auto Accessories (Shenzhen) Co., Ltd."
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customers and cooperation
We have lots of customers in Europe, America, Japan and South Korea and every parts of China. Such as Siemens, Philips, Nokia, Parrot,etc.
Meanwhile, CARFUL also cooperates with some domestic companies, associations, and foreign counterparts about academic exchange, sharing the technological achievements, to keep our technical ascendant, and established a good bridge for the both sides.
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faithful service and low price, keep secret for customers:
Realize your ideas; we assure your excellence with low cost!
Over 10 years` experience, perfect after-treatment handwork!
Carful Co., Ltd. was found in 2002, adhering to the spirit of "professional, high-quality, efficient, honest ", after recent years of exertion and innovation, we has developed into a professional and experienced company that include
metal and plastic model making, rapid prototype making, small batch processing, Reverse Engineering,product and structure design, etc.CARFUL will provide you with high quality guarantee, Efficient and competitive quotation, Your satisfaction is our greatest achievement!
Also we will keep secret for you strictly, we can sign contract separately for it.
We can accept the payment : 50 % upfront and 50% before shipment by sending photos for confirmation. So it will reduce the risk for your cooperation with us.
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What can we do?
Service and application
Carful can provide you the rapid and satisfactory service in the field of product design, prototype making, batch processing. Meanwhile we can meet your requirement of different materials, processing technology and industries.
Product design
1. RE(reverse engineering). the experienced engineers uses precision laser measuring instrument to capture the design data of one product, then complete the design of products.
2. ID(Industry Design). Through market research and analysis, we will keep constantly communicating with customers, Screening, and improving, until we get a good idea that adapts to the market and the consumer.
3. MD(Mechanical Design). On the basis of full understand of the product`s functions, compliance to appearance design, reference to the size and form of various components, we determine the most reasonable structure design.
Prototype making
The classic ideas and reasonable structure, must be ultimately verified by prototype and model. Carful uses the required materials, with the process of
CNC machining, laser rapid prototyping etc. and many technology such as grinding, polishing, fuel injection, screen printing, pad printing, laser engraving, sandblasting, electroplating, oxidation, drawing, the UV, relief etc. to complete the verification of the appearance, structure or function of your design.
1.Analyzing by processing methods, we can process the following prototypes and models :
CNC plastic prototype: with the material of: ABS, acrylic, PP, PC, POM, nylon, wood, etc;
CNC metal prototype: with the material of:aluminum, aluminum - magnesium alloy, aluminum - zinc alloy, copper, steel, iron, etc;
Rapid Tooling: rapid metal tooling, silicone molding, low-pressure pouring mould
Hand-carved making: with the material of: fatlute, foam, plaster, and so on.
2. Analyzed by application, we can process the following prototypes and models :
automobile components prototypes: automobile and motorcycle parts, car dashboard, shade and other parts;
medical devices prototypes: x-ray, blood dialysis device, monitor, foot care boxes
Household appliances prototypes:such as color TV, air conditioning, electric fans, electric oven, monitors, kettles, coffee makers, electric fans, electric cooker, juicer, Blender, etc.
Digital telecom prototypes:such as mobile phones, telephones, fax machines, doorbell, cameras and others
Small batch processing
In industrial production, because of the different processes, costs, quantities, there are many parts that can`t use mass production by machines, which require a certain special technology to manufacture them with small batch. also they may need manual processing. We mainly use CNC to do the small batch processing.
1. Small batch processing of plastic parts , with the material: POM, ABS, transparent acrylic (commonly known as PMMA), PC;
2.
Small batch processing of metal parts, with the material: aluminum, aluminum - magnesium alloy, aluminum - zinc alloy, copper, steel, iron, etc.
