Custom Automobile components prototype picture:
1 light weight : more suitable for higher levels of physical expansion
2 reduce the number of seams, improve the work efficiency of formwork
3 do not warp, deformation, cracking, water resistance, good, high turnover frequency, long service life.
4: do not pollute the concrete surface corrosion.
5 can be curved planar template.
6 good construction performance
Specifications
1.CNC/SLA/SLS
rapid plastic prototype
2.Partner: BYD, DELL.
3.Material:ABS, POM, PP,PC, PVC,PE,Al, brass etc
Custom Automobile components prototype
CARFUL | Custom Automobile components prototype |
Materialsavailable | ABS,Acrylic,PP(Polypropylene),PC(Polycarbonate),PU(Polyurethane),POM(Delran,Acetyl),ChemicalWood. |
Aluminum,steel(SUS304),SheetMetal, Speaker Mesh, Brass, Galvanized steel, Aluminum Magnesium Alloy |
Process | CNC,SLA,SLS,FDM,PUcasting,3Dprinting, rapid tooling, Lathe, milling, clay sculpture |
Postprocessing | polish, spraypainting,silk-screen printing, pad printing, sandblast, electroplating,oxygenation,brushing, |
MainFields(Application) | automobilecomponentsprototypes: automobile and motorcycle parts, car dashboard, shadeand otherparts; |
medicaldevicesprototypes: x-ray, blood dialysis device, monitor, foot care boxes |
Industrialequipmentprototypes: testing equipments, intelligent robots |
Householdappliancesprototypes:such ascolor TV, air conditioning, electric fans, electric oven,monitors, kettles,coffee makers, electric fans, electric cooker, juicer,Blender, etc. |
Digitaltelecomprototypes:such asmobile phones, telephones, fax machines, doorbell, camerasand others |
Plasticprototype | ABS prototype,CNC, RP, SLA,machining, product design, model |
Acrylicprototype,CNC, RP, SLA, machining, product design, model |
PP(Polypropylene),prototype,CNC, RP, SLA, machining, product design, model |
PC(Polycarbonate)prototype,CNC, RP, SLA, machining, product design, model |
PU(Polyurethane)prototype,CNC, RP, SLA, machining, product design, model |
POM(Delran,Acetyl)prototype, CNC, RP, SLA, machining, product design, model |
ChemicalWoodprototype, CNC, RP, SLA, machining, product design, model |
Custom Automobile components prototype
1. RE(reverse engineering). the experienced engineers uses precision laser measuring instrument to capture the design data of one product, then complete the design of products.
2. Appearance design. Through market research and analysis, we will keep constantly communicating with customers, Screening, and improving, until we get a good idea that adapts to the market and the consumer.
3. Structure design.On the basis of full understand of the product`s functions, compliance to appearance design, reference to the size and form of various components, we determine the most reasonable structure design.
Prototype making
The classic ideas and reasonable structure, must be ultimately verified by prototype and model. Carful uses the required materials, with the process of
CNC machining, laser rapid prototyping etc. and many technology such as grinding, polishing, fuel injection, screen printing, pad printing, laser engraving, sandblasting, electroplating, oxidation, drawing, the UV, relief etc. to complete the verification of the appearance, structure or function of your design.
1.Analyzing by processing methods, we can process the following prototypes and models :
CNC plastic prototype: with the material of: ABS, acrylic, PP, PC, POM, nylon, wood, etc;
CNC metal prototype: with the material of:aluminum, aluminum - magnesium alloy, aluminum - zinc alloy, copper, steel, iron, etc;
Rapid Tooling: rapid metal tooling, silicone molding, low-pressure pouring mould
Hand-carved making: with the material of: fatlute, foam, plaster, and so on.
2. Analyzed by application, we can process the following prototypes and models :
automobile components prototypes: automobile and motorcycle parts, car dashboard, shade and other parts;
medical devices prototypes: x-ray, blood dialysis device, monitor, foot care boxes
Household appliances prototypes:such as color TV, air conditioning, electric fans, electric oven, monitors, kettles, coffee makers, electric fans, electric cooker, juicer, Blender, etc. pesuch as mobile phones, telephones, fax machines, doorbell, cameras and others
Small batch processing
In industrial production, because of the different processes, costs, quantities, there are many parts that can`t use mass production by machines, which require a certain special technology to manufacture them with small batch. also they may need manual processing. We mainly use CNC to do the small batch processing.
1. Small batch processing of plastic parts , with the material: POM, ABS, transparent acrylic (commonly known as PMMA), PC;
2. Small batch processing of
metal parts, with the material: aluminum, aluminum - magnesium alloy, aluminum - zinc alloy, copper, steel, iron, etc.
